PROJECT 1: JUNIOR STORMTROOPER HELMET

DATE: APRIL 2004

This was my first project trying to make a stormtrooper costume. I made it for my son who was at that time 5 years old. I used my Don Post helmet as model for making the paper templates and then resized them. The material that I used to make the helmet is foam isolation with thin cardboard attached to one side. I found this material in a local do-it-yourself shop. It is not a very strong material, but it lets itself cut with normal scissors and is very flexible. I used white duct tape on the inside (foam side) to attach the different parts. Glue could not be used here because it dissolves the foam.

 

1-MAKING A PAPER HELMET USING DON POST HELMET AS MODEL

 
2-CUTTING OUT THE ‘FOAM BOARD’ USING THE RESIZED TEMPLATES AND ASSEMBLING WITH WHITE DUCT TAPE (sorry, no pictures here)

 

3-PRIMER SPRAY PAINTING

 
4-WHITE, GREY & BLACK SPRAY PAINTING

 
5-FINISHED

 

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